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Check engine oil level
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Change engine oil
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Clean oil screen and magnet of the drain plugs whenever you exchange the engine oil
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Change oil filter insert
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Change fine screen filter (screwed filter) at front pipe (of the frame)
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Check oil lines for leakage and proper instalment without kinks
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Check valve clearance
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Clean spark plug and adjust electrode gap
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Change spark plug after 10 000 kilometers (6 200 miles)
Drain and clean carburetor float chamber
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Adjust idling
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Check breather hoses of engine gase and gas tank for correct position without buckles
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Clean air filter and air filter box
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Check sprockets, chain guides and chain for wear
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Clean and lube chain
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Check chain tension
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Check cooling liquid level
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Check quality of antifreezer
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Check cooling system for leaks – visual check
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Check exhaust system for leakage
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Check exhaust brackets
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Disassemble and clean spark arrestor discs (USA models)
Check brake fluid level front and rear
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Change brake fluid
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Check brake pad thickness
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Check brake discs
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Check condition and correct instalment of brake hoses
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Check free play and easy operation of foot brake pedal
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Check adjustment and function of telescopic fork
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Check telescopic fork for leaks
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Loosen bleeder screws at fork legs (overpressure)
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Change telescopic fork oil
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Perform a full maintenance job for the telescopic fork
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Clean dust scrabber of telescopic fork
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Check steering head bearing clearance / adjust
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Clean and grease steering head bearings and its seals
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Check adjustment and funktion of shock absorber
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Check O-ring of the shock absorber for wear
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Service the shock absorber
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Grease nipple of the Pro Lever suspension system
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Disassemble the Pro Lever suspension system linkage and perform a full maintenance job on it
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Service swingarm pivot
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Check spoke tension and join
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Check wheel bearings for clearance
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Check shock absorber rubbers on the rear hub
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Check tire condition and air pressure
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Check cables for damage and easy working
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Lube and adjust cables
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Check the electrical system
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Check battery holder, battery and connections
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Check adjustment of headlight
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Spray ignition lock, emergency off switch, and light switch with contact spray
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Check all screws, nuts and hose clamps for proper tightness
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Grease or lube all pivot points and sliding points
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PERIODIC MAINTENANCE SCHEDULE
before each start
after washing
1st service, after
500 km (300 miles)
after 5000 km
(3000 miles) or
once a year
at least once a year
KTM
rider
KTM
dealer
IF THE MOTORCYCLE IS USED FOR COMPETITIVE RACING, THE 5000 KM
(3000 MILES) SERVICE NEEDS TO BE CARRIED OUT AFTER EVERY RACE
LC4 Adventure 640 2000
9.99
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